Die Casting Machine

Equipment

Production
Equipment

EX operates a full range of aluminum high pressure die casting machines from 150 tons to 1100 tons.
This diversified tonnage layout allows us to efficiently produce parts ranging from small precision components to large structural castings.

All machines are assigned based on part weight, projected area, wall thickness, and quality requirements, ensuring stable filling, dimensional consistency, and long term mass production reliability.

Specifications

SPECIFICATIONS

Machine Name	Quantity	Origin	Est. Max Product Weight	Est. Max Product Projected Area (mm²)
1100T Die Casting Machine	2 units	Italy	15 kg	160,000
650T (500T) Die Casting Machine	6 units	Japan, Taiwan	3.3 kg	93,000
420T (350T) Die Casting Machine	5 units	Japan, Taiwan	1.8 kg	60,000
250T Die Casting Machine	4 units	Japan, Taiwan	0.8 kg	36,000
150T Die Casting Machine	2 units	Taiwan	0.3 kg	21,000

High Performance with IoT Monitoring

EX die casting equipment combines stable forming capability, advanced process control, and IoT based monitoring to support high quality and high consistency mass production. Critical process parameters, including shot speed, shot position, intensification pressure, cycle time, and molten metal temperature, can be monitored and recorded in real time. When parameters exceed preset control limits, abnormal condition alerts help operators respond quickly and reduce batch quality risks. Through digital parameter traceability and data driven process management, EX selects the most suitable process conditions for each product, ensuring stable casting quality, reliable performance, and long term supply stability.

Advanced Die Casting Process Capabilities

Vacuum Die Casting

Selected die casting machines are equipped with vacuum die casting systems. Air inside the die cavity is evacuated before injection, effectively reducing gas entrapment during metal filling and significantly improving internal quality.

Technical Benefits

- Effectively reduces porosity and oxide defects
- Improves air tightness and mechanical properties
- Beneficial for subsequent CNC machining, welding, and surface finishing
- Suitable for parts with high quality and reliability requirements

Typical Applications

- Automotive functional components
- Air tight structural parts
- High precision industrial components

Low Gas Content Die Casting

Through optimized shot profile control, runner and venting design, and molten metal quality management, gas content can be effectively controlled even without full vacuum conditions, resulting in improved process stability.

Key Practices

- Multi stage shot speed and position control
- Stable molten metal temperature and composition management
- Optimized runner and venting system design

Process Advantages

- Reduces blistering and machining deformation risks
- Improves mass production consistency
- Achieves a balanced solution between quality and cost

Local Squeeze Casting

For load bearing or function critical areas, localized squeezing pressure can be applied during the solidification stage to densify the metal structure and enhance mechanical performance in targeted regions.

Technical Benefits

- Improves local strength and fatigue life
- Reduces shrinkage and micro porosity
- Enhances structural reliability in load critical areas

Typical Applications

- Fastening and load concentrated zones
- Bearing seats and structural support points
- Safety critical functional components

Process Monitoring and Machine Connectivity

Selected die casting machines are integrated with 24 hour connectivity systems, enabling real time digital monitoring of critical process parameters. These data serve as a key foundation for quality control and continuous process optimization.

Monitored Parameters

- Shot speed and shot position
- Intensification pressure curves
- Molten metal temperature

Practical Benefits

- Real time visibility of process stability
- Immediate alerts for abnormal conditions to reduce batch risk
- Supports process traceability and quality analysis
- Strengthens long term process capability and quality consistency

EX adopts an engineering driven approach to integrate equipment, processes, and quality management. Rather than relying on a single die casting method, we select the most appropriate die casting technology based on product design and application requirements. Combined with secondary machining, surface finishing, and quality inspection, we provide a stable and competitive one stop mass production solution.

ENGINEERINGDRIVEN MANUFACTURING